Auto Mechanics: Brakes: “Facts on Friction” 1934 General Motors04:33

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Published on August 28, 2017

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Public domain film from the Library of Congress Prelinger Archive, slightly cropped to remove uneven edges, with the aspect ratio corrected, and mild video noise reduction applied.
The soundtrack was also processed with volume normalization, noise reduction, clipping reduction, and equalization (the resulting sound, though not perfect, is far less noisy than the original).

A drum brake is a brake in which the friction is caused by a set of shoes or pads that press against a rotating drum-shaped part called a brake drum.

The term “drum brake” usually means a brake in which shoes press on the inner surface of the drum. When shoes press on the outside of the drum, it is usually called a clasp brake. Where the drum is pinched between two shoes, similar to a conventional disk brake, it is sometimes called a “pinch drum brake”, although such brakes are relatively rare. A related type of brake uses a flexible belt or “band” wrapping around the outside of a drum, called a band brake.

History

The modern automobile drum brake was invented in 1902 by Louis Renault, though a less-sophisticated drum brake had been used by Maybach a year earlier. In the first drum brakes, the shoes were mechanically operated with levers and rods or cables. From the mid-1930s the shoes were operated with oil pressure in a small wheel cylinder and pistons (as in the picture), though some vehicles continued with purely-mechanical systems for decades. Some designs have two wheel cylinders.

The shoes in drum brakes are subject to wear and the brakes needed to be adjusted regularly until the introduction of self-adjusting drum brakes in the 1950s. In the 1960s and 1970s brake drums on the front wheels of cars were gradually replaced with disc brakes and now practically all cars use disc brakes on the front wheels, with many offering disc brakes on all wheels. However, drum brakes are still often used for handbrakes as it has proven very difficult to design a disc brake suitable for holding a car when it is not in use. Moreover, it is very easy to fit a drum handbrake inside a disc brake so that one unit serves as both service brake and handbrake.

Early type brake shoes contained asbestos. When working on brake systems of older cars, care must be taken not to inhale any dust present in the brake assembly. The United States Federal Government began to regulate asbestos production, and brake manufacturers had to switch to non-asbestos linings. Owners initially complained of poor braking with the replacements; however, technology eventually advanced to compensate. A majority of daily-driven older vehicles have been fitted with asbestos-free linings. Many other countries also limit the use of asbestos in brakes.

Some of the major components of the drum brake assembly are the back plate, the brake drum and shoe, the wheel cylinder, and various springs and pins.

Back plate

The back plate serves as the base on which all the components are assembled. It attaches to the axle and forms a solid surface for the wheel cylinder, brake shoes and assorted hardware. Since all the braking operations exert pressure on the back plate, it needs to be very strong and wear-resistant. Levers for emergency or parking brakes, and automatic brake-shoe adjuster were also added in recent years.

Brake drum

The brake drum is generally made of a special type of cast iron which is heat-conductive and wear-resistant. It is positioned very close to the brake shoe without actually touching it, and rotates with the wheel and axle…

Wheel cylinder

One wheel cylinder is used for each wheel. Two pistons operate the shoes, one at each end of the wheel cylinder. When hydraulic pressure from the master cylinder acts upon the piston cup, the pistons are pushed toward the shoes, forcing them against the drum. When the brakes are not being applied, the piston is returned to its original position by the force of the brake shoe return springs…

Brake shoe

Brake shoes are typically made of two pieces of sheet steel welded together. The friction material is either rivetted to the lining table or attached with adhesive. The crescent-shaped piece is called the Web and contains holes and slots in different shapes for return springs, hold-down hardware, parking brake linkage and self-adjusting components. All the application force of the wheel cylinder is applied through the web to the lining table and brake lining. The edge of the lining table generally has three “V”-shaped notches or tabs on each side called nibs. The nibs rest against the support pads of the backing plate to which the shoes are installed…

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